What is a fermentation tank? ——Enter the "heartland" of beer brewing

1. What is a fermentation tank?

The fermentation tank is one of the key equipment in the beer brewing system, which is used to control the biological transformation process of wort and yeast in a closed environment. In this process, yeast metabolizes sugar to produce alcohol, carbon dioxide and a variety of flavor substances. This process is not only the stage of beer "magic", but also the key to distinguishing flavor, style and quality.

Today, most beer fermentation tanks are designed with stainless steel fermentation tanks, which have the advantages of corrosion resistance, easy cleaning, and precise temperature control. They are standard configurations for commercial breweries and craft breweries.

2. Common types and technical structures of fermentation tanks

1. Capacity distinction: meet the needs of brewing of different scales

Home brewing system: The capacity is usually 20L-100L, which is flexible and easy to learn and experiment.

Medium-sized commercial brewery: The capacity ranges from 200L to 1000L, which is suitable for craft brewing businesses such as restaurant chains and bars.

Large-scale Commercial beer brewing: The equipment capacity can reach tens of thousands of liters, supporting fully automatic control systems and continuous fermentation processes.

2. Structural design: Improve operational efficiency and sanitation and safety

Cone bottom design: Facilitates yeast recovery and impurity precipitation.

Multi-layer jacket: Used for precise temperature control to improve fermentation stability.

Pressure control valve: Can be used for top pressure fermentation to improve the delicate taste.

3. Material standard: Stainless steel is the mainstream

Stainless steel fermentation tank is not only resistant to high temperature and acid and alkali, but also has a smooth inner wall without dead corners, which meets food-grade hygiene standards and is the best choice for beer brewing.

3. The role of the fermentation stage in the Beer brewing system

Beer brewing is roughly divided into three stages: wort preparation, fermentation and maturation, among which the fermentation stage is completed in the Beer fermentation tank.

Transfer to the fermentation tank after cooling: The wort needs to be quickly cooled after boiling and enter the fermentation tank.

Add yeast and control temperature: Start the main fermentation through the cooling jacket and temperature control system.

Secondary fermentation and maturation: further remove impurities, stabilize flavor, and improve clarity.

An efficient beer fermentation tank system is a bridge for beer brewing tanks to smoothly enter the cold treatment process after completing the heat treatment process.

4. Brewing needs of different users: from home to business

Home users: pursuit of experience and flexibility

If you are a fan of craft beer culture and want to make IPA or Belgian wheat beer at home, then a small home brewing system can satisfy your brewing dream. TONSEN's family series beer fermentation tank has a compact structure and easy operation, which is very suitable for beginners.

Commercial users: focus on efficiency and stability

For restaurant chains and independent breweries, Commercial beer brewing emphasizes batch production, process standardization and quality stability. High-performance Stainless steel fermentation tanks combined with integrated brewing systems can greatly increase production capacity and product consistency and reduce manual intervention.

5. Equipment integration trend: moving towards intelligence

Modern beer equipment is evolving towards an integrated brewing system, with the following features:

Automatic temperature control: automatically control the temperature of each tank through PLC or digital panel.

CIP automatic cleaning system: ensure hygiene and reduce downtime.

Data recording and traceability: facilitate process optimization and quality management.

Modular expansion: the fermentation unit or cooling system can be expanded according to production requirements.

This intelligent system is not only suitable for large breweries, but also gradually sinks to small and medium-sized breweries, bringing convenience to users of different sizes.

6. Why choose TONSEN?

TONSEN is a world-leading brewing equipment manufacturer dedicated to providing high-quality Beer brewing system solutions for all types of customers.

Product advantages

Comprehensive product line: covering Beer brewing tank, Stainless steel fermentation tank, refrigerated tank, etc.

Advanced technology: all equipment complies with international certification standards such as CE and UL.

Support customization: meet the site, production capacity and budget requirements of different customers.

Market and Customer Base

TONSEN's products are exported to North America, Europe, Australia and Southeast Asia, and widely serve hotel breweries, craft breweries, university research projects and multinational beer brands.

Successful cases:

After using the TONSEN 2000L fermentation tank series, an independent brewery in California, USA, increased its annual output by more than 30%;

A bar in Tokyo, Japan, completed the full process of brewing in only 20㎡ space through the TONSEN integrated system, becoming a popular check-in point.

7. Conclusion: Brewing good beer starts with choosing good equipment

Beer fermentation tank is not only a technical device, but also the source of a good bottle of beer. From home enthusiasts to commercial breweries, choosing the right Stainless steel fermentation tank and Integrated brewing system will provide solid protection for your brewing journey.

As a world-leading beer equipment brand, TONSEN is helping more and more brewers realize their dreams with its excellent quality, reliable performance and perfect after-sales service.

If you are ready to start your brewing journey or want to upgrade your existing brewing system, you may want to contact TONSEN to explore the beer brewing system solutions that suit your needs.