What You Get with a Turnkey Brewery

• Mash tun, lauter tun, kettle, whirlpool — compatible with electric, steam, or gas heating

• Conical fermentation tanks with glycol cooling jackets

• Bright beer tanks for conditioning and carbonation

• Glycol chiller system with pump, headers, and insulated piping

• Automated or manual CIP cleaning units

• Packaging line options (keg filler, bottle filler, labeller)

• Control panel, pumps, valves, sight glasses, and thermometers

• Complete utility support documentation—water, steam, electricity, compressed air

Every system is tailored to your space, budget, and production goals, ensuring smooth operation from day one.

FEATURES

• Modular 3-Vessel Design: Standard setup includes Mash/Lauter Tun, Kettle/Whirlpool, and Hot Liquor Tank (HLT) — fully piped and integrated.

• Semi-Automated or Manual: Available in both manually operated or PLC touch-screen controlled versions with sensor-integrated workflows.

• Premium Construction: Fabricated with SUS304 stainless steel, food-grade finish, argon gas welded seams, and Ra ≤ 0.6µm internal polishing.

• Efficient Heat Exchange: Two-stage plate heat exchanger ensures rapid wort cooling with city/glycol water combo.

• Steam, Electric or Direct Fire Heating: Flexible heating options to fit your brewery’s infrastructure.

• Space-Saving Layout: Compact skid-mounted configuration with integrated platforms, valves, and sight glasses for easy monitoring and access.

• Wort Transfer & Flow Control: Sanitary centrifugal pumps, variable speed control, and VFD motors for optimal wort movement.

Ideal Applications

• Independent craft breweries producing 12–15 HL per batch

• Regional brewing brands expanding from pilot to production scale

• Startups entering contract brewing or private label beer production

• Facilities offering brewpub or on-site taproom services

Frequently Asked Questions

Q1: How many batches can I brew per day with this system?
A: Most clients brew 1–2 batches per day, depending on turnaround time and cooling capacity.

Q2: Is it compatible with existing fermentation setups?
A: Yes, the system is compatible with standard CIP loops, glycol systems, and DIN/TC fittings used in most fermenters.

Q3: Can I integrate my own control system?
A: Absolutely. We offer Siemens, Delta, or Allen-Bradley PLCs, or we can leave it pre-wired for 3rd-party systems.

Q4: Do I need a separate whirlpool vessel?
A: Not necessarily. The Kettle/Whirlpool combo is efficient for most breweries under 2000L capacity.

Q5: Can I choose my heating method?
A: Yes – choose from electric elements, steam jackets, or direct flame depending on your utility setup and brewing style.

Tonsen’s Services

• Comprehensive Value and Quality:

Tonsen not only ensures that customers get value for their money, but also that the equipment they provide meets high quality standards.

• Proper Equipment Sizing and Type:

We have a professional customization service that provides free, professional guidance on choosing the right size and type of equipment to meet your specific brewing needs.

• Reliable Customer Service:

Tonsen has excellent customer service, including prompt responses to inquiries and ongoing support, which is unanimously recognized by customers.

• One-Stop Service:

Tonsen offers a comprehensive service, including everything from initial consultation to installation and maintenance.

• Installation Services:

We have years of experience professionally installing brewing equipment to ensure proper setup and operation.

• Maintenance and After-Sales Support:

We will provide ongoing maintenance services and reliable after-sales support to ensure that there are no problems affecting customer use.

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