• Chiller Machine

Glycol chiller machine for brewery
If you want to have reliable temperature control over your fermentation and storage temperatures, we recommend looking into a complete glycol system for your beer.
A properly set-up/sized glycol system will allow you to independantly control your fermentation vessels, storage tanks. Including Glycol/ice water tank, refrigerator, circulation pump, link pipeline, control system, solenoid valve, etc. The advantages are short beer making time and fast cooling.
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E-mail:info@tonsenbrew.com
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- Product Description -

If you want to have reliable temperature control over your fermentation and storage temperatures, we recommend looking into a complete glycol system for your beer.
A properly set-up/sized glycol system will allow you to independantly control your fermentation vessels, storage tanks. Including Glycol/ice water tank, refrigerator, circulation pump, link pipeline, control system, solenoid valve, etc. The advantages are short beer making time and fast cooling.


A Complete Set of glycol water System will include below components:
1.Glycol water tank
2.Cold water tank (for brewhouse capacity upper 1000L/batch)
3.Industrial Chiller
4.Glycol water Pump
5.Cold water Pump (optional with item 2)
6.Glycol water pipeline


Advantages of Glycol Chiller Brewery

1.Adopt reliable well-known refrigeration compressors

2.Electric and refrigeration components are branded.

3.According to different industry requests, optional stainless steel and high head water pump available.

4.Provide wide range changeable temperature, meet 12-month cooling demands.

5.Independent design, one compressor to one circuit, no interaction.

6.Eco friendly refrigerant R407c, R410a, etc.


5 TON GLYCOL CHILLER UNIT PARAMETER FOR BREWERY
1Beer Chiller ModelMG-10CL
2Cooling Beer Chiller Cooling Efficiency5 Ton / 19.3kW
3Power Supply220v; 3phase; 60hz
4Refrigeration GasR407c, R410A
5Refrigerant Control MethodExpansion Valve
6Cooling Fermentation Chiller CompressorHermetic Scroll
7Chiller Compressor Power8.8kW
8Beer Chiller EvaporatorStainless Steel Water Tank with Coils
9Water Tank Volume200L
10-5 degree Water Flow4.0m3/h
11Air Cooled CondenserAluminum Finned Copper Tubes
12Cooling Air10000m3/h
13Beer Chiller Pump Power0.75kW
14Head of Water Pump20m
15Chiller Sizing1560*850*1500mm


Glycol Beer Cooling Equipment Configuration

1.Quality Refrigeration Compressors:
Motor Power: 220v; 3phase/60Hz or single phase, other different electric power supply is availble, 5tons chiller adopt 2 units compressors, each compressor working independetly, with higher safety for brewing system.


2.Heat exchanger: Evaporator


3.3 different types evapraotor for options depending on customer's brewing system.

(1). Shell and tube type, closed circuit, with very high efficiency

(2). brazed plate heat exchanger, higher cooling performance, and save pace, one weakness is its small gap, easy to freeze.

(3). Tank with coil, need large volume , and connect with fermenting tanks, this kind chiller need customized.


4.Condenser and fans:

High efficiency V type cooper tube condenser, easy to discharge the heat.

large volume , 6 stages axial fans, very low noise.


5.Control system:

Standard microcomputer control system, and Siemens PLC controller is available.

Both types is automatica control the temperature,by sensing the water temperature.

Display accurate working power, current and show concrete alarm or fault information

R410A 5 Ton Glycol Chiller Beer Brewery 220V 60HZ


6.Water pump:

Circulation stainless steel water pump installed inside the chiller, different material, pressure and brands for options, such as Grandfus, YUY, CNP, WILO, and Minamoto and so on


When will you need the glycol system?

1. Wort production:  

Going through the plate heat exchanger could be one of your glycol loops or a line from a cold liquor tank that is chilled via your glycol chiller.


2. Fermentation:
During this step, yeast will begin to consume sugars and release heat as a result.

Like an anxious driver flooring the gas pedal, this can lead to overheating during the process. 

TONSEN glycol system will help put on the brakes, letting you have better control of internal temperatures and fermentation as a whole, and giving you more quality control over your beer.


Glycol and Water Proportion:

To save on costs, you’ll want to make sure that you use a proper mix of glycol and water when setting up your cooling system. 

Too much glycol will leave you with a freezing point far below what’s necessary while wasting funds on refrigerant. 

Too little, and you risk the entire system freezing, leaving the fermentation process to proceed unchecked!

Generally, depending on the total effective volume of tank, we recommend the propotion of glycol and water is 1:3, which can ensure the lowest temperature going to -20 degree without freezing.
Brewing beer is both rewarding and fun, especially if you enjoy designing systems that work at peak efficiency. 

Make sure you follow proper procedures when working with cooling systems, and use TONSEN glycol system to keep your equipment working at top performance. 

This will have you worrying less about the process and focusing more on brewing your best craft beers!


Brewery Equipment RequestComponents
Milling systemMalt Miller
Brewhouse SystemMash/Lauter/Boiler/Whirlpool Tank/Hot water tank
Wort pump
Heat exchanger
Steam boiler (optional)
Platform and Other accessories are matched
Fermenting systemFermenter tank and BBT (Bright beer tank) Grinded SS304 with 2 layers
Cooling systemChiller and Glycol water tank (Ice water tank, cold water tank)
CIP SystemSterilization tank & Alkali liquor tank & CIP pump
Control systemPID or PLC (SIEMENS program) as option
Packing systemBottling/canning/kegging machine
Trade TermEXW, FOB, CRF, CIF
Payment TermT/T in advance

Output/Brew5HL8HL10HL15HL20HL25HL30HL35HL50HL
Brew/Week2~6
Output/Week10~30HL16~48HL20~60HL30~90HL40~120HL150~300HL180~360HL210~420HL240~360HL
Area Request<45㎡<60㎡<70㎡<90㎡<120㎡<140㎡<150㎡<180㎡<150㎡
Brew master111-21-22-32-33-53-53-5
MaterialInterior Shell: SUS304; TH=3mm; Exterior Shell:SUS304; TH=2mm / red copper
HeatingElectric/Steam/Direct fire for optional
Voltage3 phase/380(220, 415,440...)v/50 (60)Hz


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