LOCATION:
What is the difference between a conical fermenter and a flat bottom fermenter?
2025-07-01

What is the difference between a conical fermenter and a flat bottom fermenter?


1. Basics

A flat bottom fermenter is usually a cylindrical container with a flat bottom. It is simple, affordable, and often used by beginners or small-scale brewers. The bottom of a

 conical fermenter is conical (usually at a 60° angle), which allows sediment and yeast to naturally settle at the bottom, making it easier to remove lees and harvest yeast.

Conical fermenters are widely used in professional fermentation breweries and are the key to efficient operation.

2. Sediment removal efficiency

One of the most significant advantages of a conical fermenter is its excellent sediment separation performance. During fermentation, proteins, hops, and yeast will gather

 together and sink. In a conical beer system, these substances will gather at the tip of the cone and can be discharged using a special valve without affecting the quality of

 the beer.

In contrast, the sediment of a flat bottom fermenter will spread all over the bottom of the container, which is difficult to remove without transferring the beer to another

 container, increasing the risk of oxidation and contamination.

Brewers using conical fermentation tank systems like the Grainfather or Fermzilla can easily perform multiple fermentations and reuse yeast in the same tank.

1000L Fermentation Tank.jpg


3. Cleaning and Maintenance

Speaking of cleaning, flat-bottom fermenters are easier to clean due to their basic design—fewer parts, fewer accessories, and easy maintenance. Conical fermenters are 

ideal for homebrewers who want a quick clean without having to deal with valves or conical settling tanks.

However, conical fermenters, especially stainless steel ones used in commercial units, often include CIP (cleaning in place) systems and sanitary fittings that significantly 

reduce manual labor. These features are critical for any brewery that must maintain strict hygiene standards and streamline operations.

4. Pressure Control and Temperature Regulation

Advanced conical fermenters are often pressure-rated, meaning they can be fermented and conditioned under pressure. This allows for the following:

Fermenting lagers at higher pressures to suppress off-flavors;

Carbonating beer in the same vessel;

Transferring beer without exposure to oxygen.

Some single-tank fermenters are designed for dual use (fermentation and maturation) and can be operated under pressure. These fermenters are ideal for breweries to 

scale up or implement more efficient workflows.

In contrast, flat-bottom fermenters generally lack pressure resistance. While they may come with an airlock for fermentation, they do not support carbonation or closed 

transfers.

For digital fermentation tracking, brewers now rely on smart sensors like the RAPT Pill to monitor gravity and temperature. Yes, as digital brewing goes mainstream, 

questions like “Does the RAPT Pill stop and start fermentation?” are becoming more common.

Great day with these brewing legends unpacking the.jpg


5. Choose based on brewing scale and goals

Beginner or homebrewer: Start with a flat-bottom fermenter. It’s affordable and easy to use.

Intermediate homebrewer or small-batch brewer: Consider an affordable conical fermenter like the Fermzilla for improved lees separation.

Commercial brewer or scaled-up homebrewer: Invest in a single-tank fermenter or stainless steel conical fermenter with full automation.

In short, if you’re focused on maximizing quality, repeatability, and production scale, conical fermenters are a smart choice.

6. Material and Durability

Flat-bottom fermenters are typically made of plastic or glass. They’re lightweight and inexpensive, but are susceptible to scratches and stains over time.

Conical fermenters, especially stainless steel models, offer the following benefits:

More durable, more wear-resistant,

Easier to clean,

Longer life,

Won’t absorb flavors from previous batches.

Brewers who choose systems like the Catalyst Brewing Conical Fermenter or Grainfather Conical Fermenter are investing in the longevity and professional-grade 

performance of their equipment.

7. Analysis and Comparison

Let’s break down the key differences:

1. Price

Flat-bottom fermenters are generally more affordable. Conical fermenters, especially those made of pressure-resistant stainless steel, are more expensive due to their 

increased functionality and durability.

2. Sediment Handling

Conical fermenters can effectively remove sediment with a bottom valve. Flat-bottom designs require siphoning, which increases the risk of contamination.

3. Convenient Use

Flat-bottom fermenters are simpler, have fewer parts, and are easier to operate. Conical fermenters require more attention, but the results are better.

4. Reusability

Conical systems allow yeast to be reused, saving costs and supporting stable batches. Flat-bottom fermenters are not well suited for this.

5. Pressure resistance

Only conical fermenters support pressurized fermentation, carbonation, and closed transfer. Flat-bottom fermenters are limited in this regard.

6. Scalability

For commercial production or cultivation companies, conical fermenters have better scalability in automation and tank management.

Conclusion

While both fermenter types can produce excellent beer, conical fermenters are the only choice for anyone who values fermentation control, yeast management, and quality

 assurance. Whether you are investing in a single-tank fermenter, building a fermenter brewery, or trying catalyst brewing at home, upgrading to a conical design is worth 

considering.

Systems like the Fermzilla Conical Fermenter, Grainfather Conical Fermenter or Beer Conical Vessel are versatile and can help homebrewers and professionals improve

 beer consistency, hygiene and yield.

Ready to upgrade your brewing equipment?

Looking for durable, efficient and scalable alcohol fermenters?

Contact us today for expert guidance and a quote on your ideal conical fermenter system.

04.jpg