Complete System Configuration

This 2000L brewhouse comes as a fully integrated unit including:

Mash Tun
The mash tun is crafted from food-grade stainless steel with rock wool or PU insulation. It includes an agitator with variable speed control, steam or electric heating options, and a precise temperature sensor. Designed for high-efficiency sugar extraction and grain hydration.

Lauter Tun
Engineered with a V-slot false bottom and wort collection ring, the lauter tun ensures smooth lautering with minimal trub carryover. Internal sparging system, adjustable rakes, and automatic spent grain outlet make this vessel ideal for high-capacity operations.

Boil Kettle / Whirlpool Tank
The third vessel combines boiling and whirlpooling functions. It features a tangential inlet for creating a strong vortex to separate hops and trub, and comes with an integrated steam jacket or electric elements depending on your setup.

Control System
A Siemens or Omron PLC touch panel allows for real-time control and batch monitoring. All process parameters, such as mash-in temperature, lauter time, boil duration, and whirlpool speed, can be adjusted via the control interface.

Valves and Pumps
The entire brewhouse includes sanitary stainless steel butterfly valves, frequency-controlled pumps, and an optional CIP system with an acid/alkali loop, ensuring hygiene and longevity.

Frame and Finish
The 2000L brewery frame is fully welded and skid-mounted, with all tanks polished to 0.4–0.6 µm Ra. All pipelines are TIG-welded with argon shielding for long-term durability.

Frequently Asked Questions

What is the capacity of the system?
The system handles 2000 liters per batch. Depending on your recipe and schedule, multiple batches per day are achievable.

Is it customizable?
Yes, we offer options such as steam or electric heating, glass manways, automatic rakes, hop dosing systems, and more.

Can I install it myself?
While installation is straightforward, we offer remote guidance or dispatch technicians to your site if needed.

What is included in the turnkey solution?
The full package includes brewhouse, fermentation tanks, glycol system, control panel, CIP unit, wort pump, and all valves and piping.

What certifications does it have?
All materials meet CE and food-grade standards. Welding is compliant with European and US sanitary requirements.

How fast can I start brewing after installation?
Most customers are able to start trial brewing within 5–10 days after delivery, assuming utilities are in place.

Does it support recipe automation?
Yes, our PLC system supports custom recipe programming, automatic temperature holds, and manual override for full control.

Applications and Brewing Capacity

This system is suitable for:

• Microbreweries producing 3,000–10,000 liters of beer weekly

• Brewpubs offering house-made ales, lagers, IPAs, and stouts

• Contract brewing facilities requiring fast batch turnover

• Restaurants and bars integrating beer production on-site

The three-vessel configuration allows for simultaneous processes, such as mashing while lautering or boiling, effectively increasing daily throughput and saving operational time.

Installation and Setup

Installation requires a space of at least 70 square meters. Utilities needed include:

• Power: 380V or 415V, three-phase

• Water supply and drainage

• Steam generator (if using steam heating)

• Glycol chiller system for fermentation tanks

Our team provides full technical documentation, on-site guidance, and layout design based on your space. The system is delivered pre-wired and pre-piped for fast commissioning.

Maintenance and Cleaning

Daily cleaning can be performed using the included CIP system. Stainless steel surfaces resist corrosion and are easy to sanitize. Pumps and valves are easily accessible for maintenance. With proper care, wear components (gaskets, seals, impellers) can last over 5 years, while tanks typically have a service life of over 15 years.

Longevity and Warranty

All major vessels are manufactured using SUS304 or SUS316 stainless steel. Heat insulation and internal welding are engineered for industrial longevity. The brewhouse is covered under a 5-year tank body warranty and lifetime technical support.

Tonsen’s Services

• Comprehensive Value and Quality:

Tonsen not only ensures that customers get value for their money, but also that the equipment they provide meets high quality standards.

• Proper Equipment Sizing and Type:

We have a professional customization service that provides free, professional guidance on choosing the right size and type of equipment to meet your specific brewing needs.

• Reliable Customer Service:

Tonsen has excellent customer service, including prompt responses to inquiries and ongoing support, which is unanimously recognized by customers.

• One-Stop Service:

Tonsen offers a comprehensive service, including everything from initial consultation to installation and maintenance.

• Installation Services:

We have years of experience professionally installing brewing equipment to ensure proper setup and operation.

• Maintenance and After-Sales Support:

We will provide ongoing maintenance services and reliable after-sales support to ensure that there are no problems affecting customer use.

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