High-volume brewhouse: Four-vessel configuration (mash tun, lauter tun, kettle, whirlpool) for high-speed, multi-shift brewing.
Complete automation system: Fully programmable PLC control with recipe storage, pump management, temperature logic, and flow metering.
Robust fermentation unit: Large-scale fermentation tanks with multi-zone cooling, carbonation ports, and pressure regulation.
Glycol cooling line: High-efficiency chiller units with dual pump circuits and central glycol reservoir.
Industrial-grade CIP system: Separate tanks and piping for chemical cleaning, with full stainless-steel spray ball distribution.
Seamless integration: Ready for connection to bottling lines, kegging systems, and canning machines.
Each system is built with food-grade stainless steel (SUS304 or 316L), polished for sanitary-grade performance, and assembled with international-quality components.

Q: How many batches can I brew per day?
A: Typically 2–3 full batches of 11000L depending on shift rotation and CIP timing.
Q: Can this system be integrated with my bottling/canning line?
A: Yes, it includes standardized connection ports and automation-ready logic controls.
Q: What power and steam options are supported?
A: Available in electric, gas-fired, or direct steam heating — adaptable to your utility supply.
Q: Do you support international installation?
A: We provide remote technical support, 3D layout, and optional on-site commissioning service globally.
Mass production breweries
Beer export processing plants
Multi-brand private label facilities
Commercial beverage manufacturers
Beverage factory with diversified product lines (beer, cider, seltzer, kombucha)
The system also supports non-beer fermentation products such as flavored tea brews, kombucha, or fruit-based low-alcohol drinks.

11000L brewhouse (4-vessel)
Hot liquor and cold liquor tanks
Heat exchanger and wort aeration system
11000L fermentation tanks x custom quantity
Bright beer tanks for final conditioning
Full glycol chilling loop with chiller and pumps
Centralized control panel (PLC-based)
CIP unit and chemical tanks
Piping, clamps, valves, and accessories
Inquiry & Planning – Send us your project goals and building dimensions
Quotation & Layout Design – Receive a custom plan with brewing flow and tank specs
Fabrication & Testing – Each system is pressure-tested and dry-run before shipment
Logistics & Installation – Packed in steel frames, shipped worldwide, with installation guidance
After-sales Support – Lifetime technical support, component replacement, and upgrade options

A larger brewery may use a five-vessel brewhouse, in which each of these components is a separate vessel.
A microbrewery is more likely to use a two-vessel brewhouse that combines the mash mixer, lauter tun and hot liquor tank into one vessel, and the boil kettle and whirlpool into another vessel.
The first of these vessels is used to mash the malt and other grains and extract the liquid wort. The second vessel in a two-vessel brewhouse is used to add hops and other ingredients to the wort and boil the resulting mixture. The wort is then allowed to settle, allowing solid particles to be separated from the liquid.

Fermentation is the next step in the brewing process after the wort has been prepared.
Fermentation tanks hold the wort while yeast converts to sugar in the wort into alcohol and carbon dioxide. These tanks should have a cone-shaped bottom, which facilities the process of recovering the yeast for later use.
Jacketed fermenters allow you to control the mash temperature more easily, but they’re also considerably more expensive.
Beer is filtered and pumped into another tank known as a secondary fermentation or brite tank after the fermentation process is largely complete.
A brite tank allows the beer to further clarify and carbonate before being transferred into a bottle, can or keg for consumption. Some brewpubs also serve beer directly from a brite tank.
Brewers still need kegs for storing beer, even if they eventually transfer it to bottles or cans. They may also sell or serve beer in kegs to bars and restaurants, or serve it directly from kegs in a brewpub.
Kegs also need to be washed to prevent beer from spoiling or tasting bad. Smaller breweries may be able to get away with washing kegs by hand, but larger ones will prefer the greater efficiency and reduced costs of a keg washer.
From equipment costs to brewhouse size, building expenses and licensing, the cost of running a brewery can range drastically based on your specific operation.
When estimating the price of your investment, it’s important to consider the cost of brewery equipment for your brewing operation. Fortunately, there are various types of equipment in which to choose as well as brewery equipment financing options to help you get off the ground and running.
1)Mash Tun / Lauter Tank & Brew Kettle/Whirlpool Tank (2 Vessel)
2)Mash Tun & Lauter Tank & Brew Kettle/Whirlpool Tank(3 Vessel)
3)Mash Tun / Lauter Tank & Brew Kettle & Whirlpool Tank(3 Vessel)
4)Mash Tun & Lauter Tank & Brew Kettle & Whirlpool Tank(4 Vessel)
5)Mash Tun & Lauter Tank & Brew Kettle & Whirlpool Tank & Rice Cooker(5 Vessel)
Four-vessel systems offer the highest throughput and the most versatility. With proper vessel sizing, well laid out hard piping, and well-designed controls these brewhouses can be extremely large and only require one person to operate it. The ability to make more beer with less labor input, paired with gains in efficiency and quality control make the four-vessel brewhouse a worth while investment for breweries that intend to produce a lot of beer.
1) Fully insulated mash tun and brew kettle mounted on a modular, radius edge, stainless steel under-frame, designed for easy and efficient installation in almost any structure.
2) 100% certified SUS304 sanitary food grade stainless steel in all of our components.
3) False bottom/Sieve plate Equipped in Lauter tank,Laser milling, Filter gap: 0.8mm
This filter plate is made on a complete stainless by CNC lathe, it is strong, filter fast and leak no any grist. Which has a good effect in Separating wort and impurities. Grain door and False Bottom for rapid and efficient cleanup.
4) A Design that allows infinite control, endless flexibility and precise repetition.
5) All necessary equipment to monitor the quality of the brew.
6) Steam, Electric or Direct Fire for heating.
Fermentation tanks are where the magic happens. It’s important to have a precisely built vessel to condition your beer as it ferments. Tonsen brew offers fermentation tanks with ultra-precise welding and polishing, complete traceability, and material exactness to meet all international safety standards. From small, pub-size fermenters to towering outdoor tanks, we have the manufacturing capability and expertise to custom-build fermentation tanks of all sizes.
Material: Stainless steel 304
Insulation: Polyurethane, TH: 100mm
Glycol jacket: Dimpled jacket on the cone and side
Or single wall with jacketed,or single layer fermentor.
Head: Double or single dish head on the top
Accessories: Sample valve, pressure gauge, solenoid valve, pressure relief valve, racking arm, CIP arm and Blow off arm, dry hops port and so on.
Tonsen Brew offers all necessary peripheral equipment to ensure that your brewery / Brewpub has everything it needs for a high quality brew and the means to give your clients the best drinking experience.
1)Malt Miller
Double Roller
Adjustable roller width, little dust, low noise
2)Cooling system
Glycol Tank
Chiller machine
3)CIP system
Disinfection Tank
Alkali Tank
4)Control Cabinet
Schneider low voltage electrical components; Danfoss VFD;
Wiring diagram will be provided with the panel;
wiring diagram and English nameplate.
All motors must have fuse and overload protection.
5)Packing system
Bottling
Canning
Keggin

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