5000L / 50HL Brewhouse
Describe:Planning to expand your brewing operation or build a new commercial brewery? Our 5000L / 50HL Brewhouse System is designed for high-volume beer production with maximum flexibility, automation, and quality control. Ideal for growing craft breweries, regional beer producers, or export-focused brewing facilities.
Whether you're brewing IPAs, lagers, stouts, or seasonal recipes, this 50BBL system delivers consistency, control, and capacity.
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5000L / 50HL Brewhouse – Engineered for Commercial Craft Beer Production


Who Is This System Built For?

  • Established microbreweries scaling to mid-size production

  • Export breweries requiring batch consistency

  • Brewpubs producing for regional keg/can distribution

  • Contract brewing companies handling multiple recipes

  • Beer factories transitioning to craft-quality systems



What’s Included in the Complete 50BBL Brewery System?

  • 5000L Brewhouse (2–4 vessel configuration)

  • Hot Liquor Tank (HLT) and Cold Liquor Tank (CLT)

  • Stainless steel fermentation tanks – customizable quantity

  • Brite beer tanks for conditioning and carbonation

  • Heat exchanger, wort oxygenation device

  • Full glycol chilling system with chiller and buffer tank

  • Sanitary piping, valves, pumps, and clamps

  • CIP station and chemical tanks

  • Electrical control system with automation panel

  • 2D/3D layout service based on your brewery floor plan


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FAQ – Frequently Asked Questions

Q: What’s the daily production capacity of a 5000L brewhouse?
A: You can brew 2–3 batches per day, totaling 10,000L to 15,000L daily, depending on fermentation cycle and scheduling.

Q: Is the 50BBL system suitable for beer export businesses?
A: Yes, it’s ideal for breweries that ship bottled or canned products abroad, thanks to its batch stability and automation.

Q: Do you offer international shipping and installation?
A: Yes, we ship worldwide and offer remote or on-site installation support, plus full technical documentation.

Q: What certifications are included?
A: All systems can be CE/UL/CSA certified, and materials meet global sanitary standards.



Key Features of the 50HL Brewing System

  • Four-vessel brewhouse setup: Includes mash tun, lauter tun, kettle, and whirlpool for continuous production and recipe flexibility.

  • Custom heating options: Steam, electric, or direct fire available depending on your site and utilities.

  • Advanced automation: Siemens PLC with touchscreen, integrated flow meters, temperature control, and programmable recipe steps.

  • Energy-efficient heat exchange: Dual-stage heat exchanger and hot water recovery tank reduce energy waste.

  • Top-grade stainless steel: Built with food-grade SUS304, inside polished to Ra ≤ 0.6µm.

  • CIP cleaning loop: Integrated clean-in-place tanks and spray balls to maintain hygienic brewing environment.


Global Brewery Solution – Built for Expansion

Our 50HL brewing system is scalable and fully customizable to meet your facility layout, beer style, and production goals. Whether you’re brewing for taproom service or export-level packaging, Tonsen provides the full brewing solution from brewhouse to brite tank.


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5000L BREWERY configurations (Reference)


1.Malt Milling SystemMill machineStainless steel/Carbon steel
Grist caseStainless steel
Flexible conveyorOuter PPR or Stainless steel
2.5000L Brewhouse System Mash tunInner:3mm;outer:2mmMotor agitationSteam jackets/Electric elements/Fire direct heating
Lauter tunInner:3mm;outer:2mmRack system;False bottom filter
Kettle tunInner:3mm;outer:2mmSteam jackets/Electric elements/Fire direct heating
Whirlpool tunInner:3mm;outer:2mmSide tangent whirlpool inlet
Hot water tankInner:3mm;outer:2mmSteam jackets/Electric elements/Fire direct heating
AccessoriesMash pump;;Heat exchange plate;Hop back system; Brewhouse Pipes;
3.Fermentation SystemFermentation tankPressure:3Bar;Inner:3mm;outer:2mm;with insulation;Cooling jackets;
AccessoriesYeast adding Tank;
4.Cooling SystemGlycol water tankInner:3mm;outer:2mm
AccessoriesChiller; Glycol water pump; Pipes and Valves;
5.CIP SystemAcid tankPump; Pipes and Valves
Disinfection Tank
Trolley
Accessories of the CIP System
6.Control SystemAutomatic/Semi-auto
7.Filtering SystemCandle type diatomite filter/Membrane filter/Bag filter
Bright beer tankDouble-layer with insulation;
8.Filling SystemGlass bottle lineCapacity:800-1200 BPHWashing heads:8;Filling heads:8;Capping heads:3Optional:Capacity:1500-2000 BPHWashing heads:16;Filling heads:16;Capping heads:6
Canning lineCapacity:1000-1500 CPHFilling heads:12;Capping heads:1
Keg systemKeg filling machine;Keg washing machine;Keg washing and filling unity machine;



5000L BREWERY configurations (Reference)


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1.5000L Brewhouse

1)Mash Tun / Lauter Tank & Brew Kettle/Whirlpool Tank (2 Vessel)

2)Mash Tun & Lauter Tank & Brew Kettle/Whirlpool Tank(3 Vessel)

3)Mash Tun / Lauter Tank & Brew Kettle & Whirlpool Tank(3 Vessel)

4)Mash Tun & Lauter Tank & Brew Kettle & Whirlpool Tank(4 Vessel)

5)Mash Tun & Lauter Tank & Brew Kettle & Whirlpool Tank & Rice Cooker(5 Vessel)


Four-vessel systems offer the highest throughput and the most versatility. With proper vessel sizing, well laid out hard piping, and well-designed controls these brewhouses can be extremely large and only require one person to operate it. The ability to make more beer with less labor input, paired with gains in efficiency and quality control make the four-vessel brewhouse a worth while investment for breweries that intend to produce a lot of beer.

1) Fully insulated mash tun and brew kettle mounted on a modular, radius edge, stainless steel under-frame, designed for easy and efficient installation in almost any structure.

2) 100% certified SUS304 sanitary food grade stainless steel in all of our components. 

3) False bottom/Sieve plate Equipped in Lauter tank,Laser milling, Filter gap: 0.8mm

This filter plate is made on a complete stainless by CNC lathe, it is strong, filter fast and leak no any grist. Which has a good effect in Separating wort and impurities. Grain door and False Bottom for rapid and efficient cleanup.

4) A Design that allows infinite control, endless flexibility and precise repetition.

5) All necessary equipment to monitor the quality of the brew.

6) Steam, Electric or Direct Fire for heating.


2. 5000L Fermentation System

Fermentation tanks are where the magic happens. It’s important to have a precisely built vessel to condition your beer as it ferments. Tonsen brew offers fermentation tanks with ultra-precise welding and polishing, complete traceability, and material exactness to meet all international safety standards. From small, pub-size fermenters to towering outdoor tanks, we have the manufacturing capability and expertise to custom-build fermentation tanks of all sizes.
Material: Stainless steel 304

Insulation: Polyurethane, TH: 100mm

Glycol jacket: Dimpled jacket on the cone and side

Or single wall with jacketed,or single layer fermentor.

Head: Double or single dish head on the top

Accessories: Sample valve, pressure gauge, solenoid valve, pressure relief valve, racking arm, CIP arm and Blow off arm, dry hops port and so on.



3. Tonsen Brew Auxiliary equipment

Tonsen Brew offers all necessary peripheral equipment to ensure that your brewery / Brewpub has everything it needs for a high quality brew and the means to give your clients the best drinking experience.


1)Malt Miller

Double Roller 

Adjustable roller width, little dust, low noise

2)Cooling system

Glycol Tank

Chiller machine

3)CIP system

Disinfection Tank

Alkali Tank

4)Control Cabinet

Schneider low voltage electrical components; Danfoss VFD;

Wiring diagram will be provided with the panel;

wiring diagram and English nameplate.

All motors must have fuse and overload protection.

5)Packing system    

Bottling

Canning

Kegging

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