Key Advantages of the 5000L Brewery System

• High-Capacity Brewing: Brew 10,000–15,000L of beer per day with multi-batch capability.

• Modular Industrial Design: Four-vessel brewhouse configuration (mash tun, lauter tun, kettle, whirlpool) with elevated automation and steam heating.

• PLC + Touchscreen Integration: Fully programmable brewing sequences, water mixing, lautering speed, and boiling intensity—adjustable in real time.

• CIP Integrated System: Separate loops for brewhouse and fermentation, ensuring efficient sanitation without downtime.

• Pressure-Rated Fermentation Unit: Large conical tanks with temperature zones, carbonation ports, and pressure gauges.

All parts are built with SUS304 food-grade stainless steel, with welds polished to Ra ≤ 0.6µm for hygienic brewing and easy cleaning.

System Highlights for Industrial Beer Production

Our 5000L beer brewing system is a turnkey solution including:

• Four-vessel brewhouse on skid or platform

• 5000L fermentation tanks & brite beer tanks (custom quantity)

• Double-walled glycol cooling jackets for precise temperature control

• High-efficiency heat exchanger + glycol chiller system

• Clean-In-Place tanks, pumps, rotary spray balls

• Fully automated electrical cabinet with remote diagnostics

• HLT, CLT, and mixing water tanks

• Custom piping, valves, and installation diagrams included

Every unit is pre-tested for leak, weld quality, and automation performance before shipping.

Common Questions About the 5000L Brewery System

Q: What is the estimated fermentation cycle with this system?
A: Generally 10–15 days depending on beer type; tank quantity can be configured to maintain continuous output.

Q: Do you provide layout drawings for factory installation?
A: Yes, we offer full 2D/3D layout service tailored to your building size.

Q: How is automation handled?
A: Our system includes Siemens or Delta PLC with touchscreen for all brewing and cooling parameters. Remote access available on request.

Q: Can I integrate this system with my existing packaging line?
A: Yes, we support integration with kegging, bottling, or canning lines.

FEATURES

• We plan and design complete breweries, all systems can be designed with the client’s input for a defined process;

• A variety of different vessel combinations and a number of vessels: multifunctional tanks (mash mixer – lauter, kettle – whirlpool), individual process tanks (mash mixer, lauter, boil kettle, whirlpool, hot/cold water tanks);

• Fully piped and wired, including valves and sensors;

• Integrated pump system;

• CIP system: separated CIP for individual tanks to prevent cross product interference;

• Master brew interface control system (touch screen control panel),

• Staircases and platform combine the vessels in a compact unit, perforated and sectional construction of the walk-on surface ensures protection against slipping;

• Automated lautering, automated water mixing

• High quality insulation effect: Rock wool thickness: 80mm

• Beautiful weld and polish: all argon gas protection welding. Polishing precision up to Ra0.6µm

• World's top brands' electronic components: siemens PLC and touch screen, Schneider button of circuit breaker, Airtac electromagnetic valves and other pneumatic parts, etc.

• Good abrasion resistance material: inner-Jacket(SUS304)thickness: 3.0mm; external-Jacket thickness: 2.0mm; seal head thickness: 3.0mm

• Fermentation Unit: standard stainless steel conical cylindrical fermentation tanks; tanks quantity is exactly calculated by fermentation cycle for various beers; all manhole, valves, pressure gauges, fittings etc are included

• Bright Tank Unit: standard stainless steel bright tanks for beer maturation, conditioning, service, carbonation; tanks quantity is exactly calculated for various beers and the function; all manhole, valves, stone, gauges, fittings etc are included

• Cooling Unit: insulated glycol water tank with or without copper coil for glycol liquid holding and mixing; efficiency chillers or refrigerators with fryonto supply cooling energy; sanitary centrifugal pump for glycol water recycle among tanks and heat exchanger; all pipes, fitting, insulation materials are included

• Controlling Unit: electrical controlling cabinet with temperature, on-off controlling for brewhouse; electrical controlling cabinet with temperature, on-off controlling for cooling parts; temperature controller, thermocouple, solenoid valves etc are included; PLC with touch screen panel for special request

Tonsen’s Services

• Comprehensive Value and Quality:

Tonsen not only ensures that customers get value for their money, but also that the equipment they provide meets high quality standards.

• Proper Equipment Sizing and Type:

We have a professional customization service that provides free, professional guidance on choosing the right size and type of equipment to meet your specific brewing needs.

• Reliable Customer Service:

Tonsen has excellent customer service, including prompt responses to inquiries and ongoing support, which is unanimously recognized by customers.

• One-Stop Service:

Tonsen offers a comprehensive service, including everything from initial consultation to installation and maintenance.

• Installation Services:

We have years of experience professionally installing brewing equipment to ensure proper setup and operation.

• Maintenance and After-Sales Support:

We will provide ongoing maintenance services and reliable after-sales support to ensure that there are no problems affecting customer use.

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